Starting up Manitoba’s first wool processing mill a significant undertaking

Anna Hunter moved to Manitoba, partly, for a better connection to the supply of her clothes.
She didn’t plan to begin the province’s solely wool processing mill. She actually didn’t count on to run the operation out of her storage.
Nevertheless it occurred. Now, Lengthy Manner Homestead is backlogged with orders, increasing its companies and hiring its first summer time scholar.
“I believe I’ve at all times type of strived to… be distinctive or do one thing that nobody else is doing,” Hunter says.

Hunter and her husband Luke Palka function the homestead within the city of St. Genevieve about 50 kilometres southeast of Winnipeg. (Prabhjot Singh Lotey / Winnipeg Free Press)
She and her husband Luke Palka moved from Vancouver to the city of Ste. Genevieve, about 45-minute drive southeast of Winnipeg, within the spring of 2015. In tow had been their two sons. Left behind was Hunter’s yarn retailer.
“I believe as soon as we had children, we realized {that a} larger precedence for us was having a deeper connection to the supply of our meals and our textiles,” Hunter says.
“We’ve develop into more and more disconnected, in our world of quick meals and quick vogue, from the supply of these supplies,” she continues. “I believe it makes (it) simpler to discard it as trash once we’re completed… and likewise not acknowledge the assets that go into producing what we’d like.”
She and Palka scoured British Columbia for farmland. The costs had been too excessive, so the couple set their sights east. They discovered a 140-acre plot in Manitoba — Palka’s dwelling province — full of grassland, swamps, forest and bushland.
The transfer got here with a catch: neither Hunter nor Palka had been farmers. Hunter was a textile artist and store proprietor. Palka was an artwork shipper, creator and installer.
That yr, Hunter and Palka dove into farm life, studying and studying as a lot as they might, Hunter says. The following yr, 2016, they launched a Kickstarter to assist pay for brand spanking new infrastructure, reminiscent of fencing and a sheep barn. They raised about $7,000.

Lengthy Manner Homestead now boasts practically 40 sheep and a few llamas. (Prabhjot Singh Lotey / Winnipeg Free Press)
Hunter additionally bought 4 Shetland sheep and two llamas from a neighborhood breeder.
“At that time, there wasn’t a lot info on rising sheep expressly for harvesting wool… so a variety of that has simply been trial and error,” she says.
She then realized Manitoba lacked the infrastructure to course of wool.
“I believe I naively assumed that there was (one thing),” Hunter says, including there have been few choices in Saskatchewan and Alberta.
After shearing season, she’d journey to a mill south of Fargo, N.D., to drop off her flock’s wool. Roughly six months later, she’d make one other journey to gather the yarn.
“After I introduced that we had been going to open up a wool processing mill, there was a variety of pleasure about that.” – Anna Hunter
In the meantime, the household’s herd grew. Inside a yr, the flock numbered about 15 sheep. It’s now round 40 sturdy.
It was 2018 when she and Palka began planning their very own wool processing mill. Hunter was recognized locally — she’d been a vendor on the Manitoba Fibre Pageant and started the Pembina Fibreshed.
“After I introduced that we had been going to open up a wool processing mill, there was a variety of pleasure about that,” Hunter says. “The mill… was very a lot a neighborhood supported challenge.”
A visit to Belfast Mini Mills in Prince Edward Island and $250,000 later, Lengthy Manner Homestead was geared up with their wool processing expertise.
“After we began the mill, we had huge visions of a brand new constructing and a giant place to place it, nevertheless it’s already such an enormous funding that we ended up simply placing it in our storage,” she says. “It’s a comfortable office, nevertheless it works.”

Inserted into the carding machine, the wool passes by means of an assortment of drums with tiny enamel that comb the fibres in order that they lie parallel to at least one one other. (Prabhjot Singh Lotey / Winnipeg Free Press)
One other catch: neither Hunter nor Palka had labored a mill earlier than.
It took about 17 months to know the gear. There isn’t one piece of equipment to grasp — there are gadgets to scour, decide, card, spin and ply. Then, the couple needed to tune their workings to course of totally different breeds’ wool.
A Rambouillet must be twisted extra when spun, whereas locks from Icelandic sheep don’t require practically as a lot twist, Hunter says.
“Lots of it has simply been figuring it out and studying.”
Lengthy Manner Homestead processes round 4,000 kilos of wool yearly, Hunter says. Her household purchases totally different breeds’ wool in an effort to promote breed-specific yarn. Farmers can place customized orders for his or her wool to be processed, however the wait record is as much as 10 months lengthy.
“The unlucky state of affairs in our nation is that we don’t have the infrastructure in place to show (wool) into textiles that we will put on,” Hunter says. “We’re not a cotton rising nation, but so a lot of our garments are made out of cotton or synthetics.”
Between 80 to 90 per cent of the wool Canadian Co-operative Wool Growers Restricted handles is exported to nations like China, the US and the Czech Republic, basic supervisor Eric Bjergso says.
“We’d relatively promote (all) the wool in Canada,” Bjergso says. “However, we’ve much more wool than what (native mills) require.”
The group gathers between 200,000 and 250,000 kilos of wool from Manitoba yearly, Bjergso says. Throughout Canada, the quantity balloons to between 2.5 and three million kilos.
“There’s a lot of smaller mills which are bobbing up and rising all throughout the nation,” Bjergso says, including they’re “no small feat” to begin.
Wool is biodegradable; some retailers, together with Lengthy Manner Homestead, are creating waste-wool pellets to be used in gardens. They supply aeration, Hunter says.

Wool roving passes by means of the draw body machine. This course of additional aligns the fibres to facilitate smoother yarn. (Prabhjot Singh Lotey / Winnipeg Free Press)
“(We’re) hopefully working in direction of a future the place wool is valued,” she says.
Lengthy Manner Homestead just lately obtained $20,000 from the co-operative monetary group Desjardins by means of its GoodSpark Grants program, which helps small companies.
“(Lengthy Manner Homestead’s) dedication to connecting folks with native clothes and meals is one thing we’re proud to assist,” Benaaz Irani, Desjardins Agent Community’s vice-president, mentioned in a press release.
By way of the grant, Lengthy Manner Homestead will increase its on-line and on-farm courses on textile agriculture. It can additionally rent a summer time scholar, Hunter says.
She hopes passing alongside her information will result in extra mills like hers all through Canada.
gabrielle.piche@winnipegfreepress.com

Gabrielle Piché
Reporter
Gabby is a giant fan of individuals, writing and studying. She graduated from Purple River Faculty’s Inventive Communications program within the spring of 2020.
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